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From Global Technical Training - South Africa
The Boiler MBA
The Boiler a MBAa
(Manage Boilers Actively) Seminar
FACT =>Tube failures, resulting from erosion, corrosion, short term overheating, fatigue, long term overheating, or manufacturing defects may be considered the most common source of water-tube boiler downtime.
FACT =>It is generally acknowledged that a single tube failure, requiring an estimated four days of repair work, can result in
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Source of Failures
This module reviews a selection of industrial failures and explains how errors or defects can lead to failures.
a Errors in assembly.
a Service abnormalities a Ductile a Brittle mode.
a Inadequate or improper maintenance.
a Unintended or inadvertent factors.
a Material Related.
a Fabrication defects.
a Improper processing.
a Deficiencies in design
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Risk Based Inspection

Its utility is based on the rough premise that 10% of the equipment in a process contributes 90% of the risk. Consequently, if this 10% of the equipment can be identified, testing and inspection can be focused on it rather than low-risk items. This approach is clearly preferable to the usual method of treating all equipment equally, regardless of its risk contribution.
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Under standing Boiler Tube Failures part 1

Boiler tube failures are the leading cause of steam plant non-reliability.
A tube failure may cause a forced outage, usually at the most inopportune time.
The outage results in lost production and lost revenue.
A reduction in the frequency of tube failures can be achieved by understanding the root cause of the failure and taking steps to eliminate the problem. How can you focus these efforts?
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Aging Plant Degradation
As operating pressure plants age, premature leaks or rupture are increasingly likely. Mechanisms such as corrosion, creep, fatigue, the possibility of cracks emanating from damaged areas could lead to dramatic consequences.
It is fundamental to understand degradation mechanisms, their likelihood of occurring in the facility and the impact that they may have on the facility.
This intensive
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