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Provided by: Abar Solutions Advanced Pump Technology (Design and Selection)Mechanical Engineering |
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In selecting a process pump, especially for the petroleum and petrochemical industries one must look beyond the immediate need of merely satisfying the stated process parameter requirements. The unit, pump and driver, has to be fully integrated in the process system. Over its entire life cycle the unit has to provide a reliable and economic service, in safety, with full respect to the environmental protection, operability, maintainability and plant availability requirements with specific reference to the local requirements and prevailing conditions.
The tendency to ensure that the normal operating conditions are satisfied and to neglect abnormal, emergency start up and shut down conditions can give rise to unwelcome, even on occasions, critical situations. Success in optimising the selection requires the application of the correct engineering concepts in conjunction with the full understanding of practical requirements and implications. These five days course covers process pump design, pump technology and characteristics, malfunction, specification and selection.
The tendency to ensure that the normal operating conditions are satisfied and to neglect abnormal, emergency start up and shut down conditions can give rise to unwelcome, even on occasions, critical situations. Success in optimising the selection requires the application of the correct engineering concepts in conjunction with the full understanding of practical requirements and implications. These five days course covers process pump design, pump technology and characteristics, malfunction, specification and selection.
Related Software Programs or Products: Pumps
Related Awards, Degrees or Certifications: Pumps
Related Jobs or Careers: Practicing Engineers in projects, equipment specification, selection, evaluation, reliability, inspection, process and maintenan
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Training
Provided by Abar Solutions
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Advanced Pump Technology (Design and Selection)
Session One:
Introductory & Review of:
Equipment in Service
Equipment Selection
Equipment Failure
Pump Types
Centrifugal Pumps
Regenerative Pumps
Partial Emission Pumps
Positive Displacement Pumps
Centrifugal Pump Design and Technology:
Partial Emission Pumps
Regenerative Pumps
Centrifugal Pumps Typical Flow Paths
Centrifugal Pump Impellers
Impeller and Casing Function
Centrifugal Pump Casings
Multistage Pumps
End Suction Overhang Pumps
API Pumps
Magnetic Drive Centrifugal
Close Coupled Seal-less
Double Suction Centrifugals
Multistage Centrifugals
Heavy Duty Pumps
Vertical Pumps
Dry Pit Vertical Pumps
Wet Pit Vertical Pumps
Vertical Turbine Barrel Pumps
Vertical Wet Pit Volute Pumps
Vertical Wet Pit Propeller Pumps
Session Two:
Centrifugal Pump Performance:
Main Operating Parameters
Composite Performance Charts
Pump Efficiency
Affinity Laws
Impeller Trim Correction Chart
Low and High Speed Pump Rotors
Affinity Laws Case Studies
Specific Speed
Pump Efficiency and Specific Speed
Specific Speed Examples
Suction Specific Speed
Head Capacity Characteristics
Head Capacity and Impeller Features
Power Capacity Characteristics
Valve Positions when Starting Pumps
Efficiency Capacity Characteristics
Axial Pump Characteristics
Variable Pitch for Axial Pumps
Performance with Viscous Liquids
Viscous Performance Correction
Viscous Flow Case Studies
Controlling Pump Flow
Discharge Throttling
Pump Head Considerations
Determining the Necessary Pump Head
Controlling Flow by Speed Regulation
Adjustable Vane Regulation for Axials
Pumps in Parallel
Pumps in Series
Cavitation
Net Positive Suction Head
Normal Cavitation
Evolved Gas Cavitation
Re-circulation Cavitation
Tendency for Re-circulation Cavitation
Cavitation Damage
Cavitation Free Relationship
Avoiding Cavitation
Axial Thrust
Axial Thrust Balancing Devices
Axial Thrust in Axial Flow Pumps
Radial Thrust
Temperature Rise at Low Pump Flow
Operation Away form the Best Efficiency
Increasing Pump Performance
Performance Deterioration
Increased Internal Wear Ring Clearances
Internal Leakage Loss
External Leakage Loss
Pump Malfunction
Hydraulic Malfunction Diagnostics
Mechanical Malfunction Vibrations
Malfunction due to External Influences
Self Priming Centrifugal Pumps
Session Three:
Positive Displacement Pumps (PDPs)
PDP Types
PDP Performance
Flow Related to PDPs
PDP Principles
PDP Pressure Pulsations
Pulsation Dampeners
Reciprocating Pump Valves
Valve Slippage
Positive Displacement Metering Pumps
Capacity Adjustment Mechanisms
Diaphragm Pumps
Specifying Metering Pumps
Mechanical Shaft Seals
Popular Design Versions
Balanced Mechanical Seals
Double Mechanical Seals
Seal Balance
Main Design Features
Auxiliary Features
Controlling Seal Temperature
Sealing Liquids with Abrasives
Possible Leakage Paths
Session Four:
Pump Specification and Selection
Basic Selection Principles
Standard Requirements
Iterative Selection Process
Pump and System Integration
The Decision Making Process
Degree of Risk
Reliability Classification
Choice of the Number of Pumps
Pump Head Margins
Pump Operating Ranges
Pump Type and Speed
Effect of Viscosity
Effect of Suspended Particles
Entrained Gas
Priming
Specific Speed Nomogram
Cavitation Effects
Pump Vibrations
Rotor Frequency Response
Centrifugal Pump Materials
API Materials Classes
Pump Data Sheet
Case Studies
Group Exercises
Group Discussions
Course Evaluation
Course Summary
Introductory & Review of:
Equipment in Service
Equipment Selection
Equipment Failure
Pump Types
Centrifugal Pumps
Regenerative Pumps
Partial Emission Pumps
Positive Displacement Pumps
Centrifugal Pump Design and Technology:
Partial Emission Pumps
Regenerative Pumps
Centrifugal Pumps Typical Flow Paths
Centrifugal Pump Impellers
Impeller and Casing Function
Centrifugal Pump Casings
Multistage Pumps
End Suction Overhang Pumps
API Pumps
Magnetic Drive Centrifugal
Close Coupled Seal-less
Double Suction Centrifugals
Multistage Centrifugals
Heavy Duty Pumps
Vertical Pumps
Dry Pit Vertical Pumps
Wet Pit Vertical Pumps
Vertical Turbine Barrel Pumps
Vertical Wet Pit Volute Pumps
Vertical Wet Pit Propeller Pumps
Session Two:
Centrifugal Pump Performance:
Main Operating Parameters
Composite Performance Charts
Pump Efficiency
Affinity Laws
Impeller Trim Correction Chart
Low and High Speed Pump Rotors
Affinity Laws Case Studies
Specific Speed
Pump Efficiency and Specific Speed
Specific Speed Examples
Suction Specific Speed
Head Capacity Characteristics
Head Capacity and Impeller Features
Power Capacity Characteristics
Valve Positions when Starting Pumps
Efficiency Capacity Characteristics
Axial Pump Characteristics
Variable Pitch for Axial Pumps
Performance with Viscous Liquids
Viscous Performance Correction
Viscous Flow Case Studies
Controlling Pump Flow
Discharge Throttling
Pump Head Considerations
Determining the Necessary Pump Head
Controlling Flow by Speed Regulation
Adjustable Vane Regulation for Axials
Pumps in Parallel
Pumps in Series
Cavitation
Net Positive Suction Head
Normal Cavitation
Evolved Gas Cavitation
Re-circulation Cavitation
Tendency for Re-circulation Cavitation
Cavitation Damage
Cavitation Free Relationship
Avoiding Cavitation
Axial Thrust
Axial Thrust Balancing Devices
Axial Thrust in Axial Flow Pumps
Radial Thrust
Temperature Rise at Low Pump Flow
Operation Away form the Best Efficiency
Increasing Pump Performance
Performance Deterioration
Increased Internal Wear Ring Clearances
Internal Leakage Loss
External Leakage Loss
Pump Malfunction
Hydraulic Malfunction Diagnostics
Mechanical Malfunction Vibrations
Malfunction due to External Influences
Self Priming Centrifugal Pumps
Session Three:
Positive Displacement Pumps (PDPs)
PDP Types
PDP Performance
Flow Related to PDPs
PDP Principles
PDP Pressure Pulsations
Pulsation Dampeners
Reciprocating Pump Valves
Valve Slippage
Positive Displacement Metering Pumps
Capacity Adjustment Mechanisms
Diaphragm Pumps
Specifying Metering Pumps
Mechanical Shaft Seals
Popular Design Versions
Balanced Mechanical Seals
Double Mechanical Seals
Seal Balance
Main Design Features
Auxiliary Features
Controlling Seal Temperature
Sealing Liquids with Abrasives
Possible Leakage Paths
Session Four:
Pump Specification and Selection
Basic Selection Principles
Standard Requirements
Iterative Selection Process
Pump and System Integration
The Decision Making Process
Degree of Risk
Reliability Classification
Choice of the Number of Pumps
Pump Head Margins
Pump Operating Ranges
Pump Type and Speed
Effect of Viscosity
Effect of Suspended Particles
Entrained Gas
Priming
Specific Speed Nomogram
Cavitation Effects
Pump Vibrations
Rotor Frequency Response
Centrifugal Pump Materials
API Materials Classes
Pump Data Sheet
Case Studies
Group Exercises
Group Discussions
Course Evaluation
Course Summary
About The Training Provider: Abar Solutions
Abar Solutions - Abar Solutions Petroleum Consultancy Ltd. was formed in 2003 to play a strategic role in providing assertive engineering consultancy services and modern solutions to all upstream oil and gas industry. We are the undisputed leader in delivering largest selection of training courses, which offers an opportunity to bring professionals up to a proficient level of knowledge in a minimum period of...

