Training
Provided by Online Training Directory
The Lean Manufacturing Library gives one learner access to four core Lean Manufacturing courses: Lean Manufacturing, 5Sa s: Workplace Organization, 8D Problem-Solving, and Mistake-Proof It!. For a comprehensive understanding of the role statistics play in Lean Manufacturing, consider the Manufacturing Statistics Library as well.
Training Avaliability and Delivery
 | This is an online eLearning or CBT training program |  | Contact Online Training Directory for more information |
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| Training Presented in: | English |
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Related Keywords:
lean
manufacturing
six
sigma
iso
Training Program Details
Lean Manufacturing Personal Training Library
| The Lean Manufacturing course provides a comprehensive introduction to lean manufacturing concepts, terminology, techniques, and practices. In the first unit students will learn how to identify (and eliminate) waste and how to use value-stream mapping to capture the current state and visualize the future state. Overviews of the eight components of lean: Value Stream Mapping, Workplace Organization, Predictability & Consistency, Set-up Reduction, TPM, Visual Factory, Support Processes, and Continuous Improvement are explored in Unit 2. Lean implementation strategies and practices are covered in Unit 3. (3 Units; 3 Assessments; Approximately 10 hours of training.)
In the 5S: Workplace Organization course, the student will learn the fundamental concepts of the 5S’s that help improve quality and productivity. (The 5S’s stand for Sort, Set in Order, Shine, Standardize, and Sustain; these terms are rough translations from the original Japanese terms referring to a process to optimize workplace organization.) The training includes step-by-step guidelines for achieving the 5S’s as well as a roadmap to implement the 5S’s. Many examples of 5S success stories are included throughout the training. (2 Units; 2 Assessments; Approximately 5 hours of training.)
8-D Problem-Solving (Eight Discipline) is a step-by-step problem-solving methodology popularized by Ford Motor Company. With the 8-D problem-solving process (or Global 8-D as Ford calls it), teams address and solve problems by uncovering and eliminating the root cause of the problem. The 8-D course includes tutorials on over 50 data analysis tools and helps the student determine when and where the various tools can most effectively be applied in the problem-solving process. (2 Units; 2 Assessments; Approximately 7 hours of training.)
Mistake-Proof It! training includes a comprehensive background on techniques as well as the steps required to implement those techniques. Over 150 examples of mistake-proofing are included. (4 Units; 3 Assessments; Approximately 8 hours of training.)
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- Learn how to develop current value-stream maps, identify waste, and
formulate future state maps
- Understand how the eight components (Value Stream Mapping, Workplace
Organization, Predictability & Consistency, Set-up Reduction, TPM,
Visual Factory, Support Processes, and Continuous Improvement)
- Explore a roadmap for implementing lean and how to avoid common
pitfalls
- Understand team problem-solving methodologies
- Recognize the importance of the use of data to solve problems
- Learn how to use data analysis tools and techniques to identify and
correct root causes of recurring problems
- Discover how to use mistake-proofing techniques to prevent errors from
occurring
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- Each of the four courses is self-contained with exercises throughout that are self-assessment "quizzes"
- Each of the four courses has End-of-Unit automated and self-scoring exams (called Challenges) that evaluate student progress, comprehension, and provide constructive feedback on areas of deficiency
- Evaluation of student performance for each course will be based upon the following criteria: Final exams = 100% of course grade
- Courses must be completed within 90 days
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Course Information (see above or below lessons, outlines, activities, etc.)
Lean Manufacturing Library
The Lean Manufacturing
Library gives one learner access to four core Lean Manufacturing
courses: Lean Manufacturing,5S’s: Workplace Organization, 8D Problem-Solving,
and Mistake-Proof It!.
The Lean Manufacturing course provides a
comprehensive introduction to lean manufacturing concepts, terminology,
techniques, and practices. In the first Unit, students will learn how to
identify (and eliminate) waste and how to use value-stream mapping to capture
the current state and visualize the future state. Overviews of the eight
components of lean: Value Stream Mapping, Workplace Organization, Predictability
& Consistency, Set-up Reduction, TPM, Visual Factory, Support Processes, and
Continuous Improvement are explored in Unit 2. Lean implementation strategies
and practices are covered in Unit 3. (3 Units; 3 Assessments; Approximately 10
hours of training.) Contents include:
- Unit 1 - Lean Concepts
- Unit 2 - Lean Practices
- Unit 3 - Implementing Lean
In the 5S: Workplace
Organization course the student will learn the fundamental concepts
of the 5S’s that help improve quality and productivity. (The 5S’s stand for
Sort, Set in Order, Shine, Standardize, and Sustain; these terms are rough
translations from the original Japanese terms referring to a process to optimize
workplace organization.) The training includes step-by-step guidelines for
achieving the 5S’s as well as a roadmap to implement the 5S’s. Many examples of
5S success stories are included throughout the training. (2 Units; 2
Assessments; Approximately 5 hours of training.) Contents include:
- Unit 1 - 5S’s Step-by-Step
- Unit 2 - 5S Implementation
8-D Problem-Solving
(Eight Discipline) is a step-by-step problem-solving methodology
popularized by Ford Motor Company. With the 8-D problem-solving process (or
Global 8-D as Ford calls it), teams address and solve problems by uncovering and
eliminating the root cause of the problem. The 8-D course includes tutorials on
over 50 data analysis tools and helps the student determine when and where the
various tools can most effectively be applied in the problem-solving process. (2
Units; 2 Assessments; Approximately 7 hours of training.) Contents
include:
- Unit 1 - Getting Started
- Unit 2 - 8-Discipline Process
Mistake-Proof It!
training includes a comprehensive background on techniques as well as the
steps required to implement those techniques. Over 150 examples of
mistake-proofing are included. (4 Units; 3 Assessments; Approximately 8 hours of
training.) Contents include:
- Unit 1 - Mistake-Proofing Primer
- Unit 2 - Effects of Mistake-Proofing
- Unit 3 - Implementing Mistake-Proofing
Solutions
- Unit 4 - Mistake-Proofing in Action
Contact Hours: 24
About Online Training Directory - Training Provider
Online Training Directory - Workforce and Continuing Ed online courses are offered at basic, intermediate and advanced levels. Going beyond basic training provides a deeper and more educationally rewarding learning experience, especially for students who wish to advance careers or initiate new ones. For the general lifelong learner we continue to offer "fun to learn" single, stand-alone courses.
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